Highbay

Tools

Figures are sourced and dated. Check them before relying on them in client work.

These tools are refined and developed every week. Issues, suggestions or special requests? Contact us

Available now
Estimation & Feasibility
AGV ROI Estimator Live

Estimate payback period, NPV, and IRR for Automated Guided Vehicle deployments with year-by-year cash flow analysis.

Open tool →
Warehouse Design
Storage Capacity Estimator Live

Compare pallet positions, aisle counts, and schematic layouts across selective, double-deep, push-back, drive-in, and shuttle ASRS configurations for brownfield sites.

Open tool →
Slotting & Pick-Path Optimizer Live

Upload a pick extract → velocity-slot SKUs, quantify labor savings, export a re-slot plan.

Open tool →
Dock Door Calculator Live

Size inbound and outbound dock doors from throughput, trailer schedules, and staging depth.

Open tool →
Warehouse Data Playback Live

Upload a year of WMS moves and play it back on your floor: movement heat map, data-quality audit, and slotting fit for block-stack, racked, or cube AS/RS storage.

Open tool →
Labour & Productivity
Labor & Headcount Estimator Live

Size DC labor from throughput: FTE, headcount, cost-per-unit, and peak staffing strategy.

Open tool →
Backlog / Queue Estimator Live

Simulate peak-season backlog: inflow vs capacity, days-behind SLA, and time-to-clear.

Open tool →
Cross-Dock & Flow
Crossdock Door Planner Live

Map inbound trailers to outbound routes on a cutoff-ordered board, surface tight connections at shift-start, then export the plan for Live Triage.

Open tool →
Live Triage / Exception Handler Live

Reconcile arriving trailers against the plan: flag shorts/overs, suggest re-slots when a route is closed, and print a sort sheet.

Open tool →
Conveyor & Sortation Sizing Live

Size sortation to peak demand, sorter rate, lanes, induction, belt speed or robot count.

Open tool →
On the roadmap
Cross-Dock & Flow
Flow-Rate & Peak Capacity Stress Test